I got a bunch of stuff done on the Travelall but at the end of the weekend I didn’t reach the goal I was hoping for. Having the rear floor removable has been great; I pulled it out on Sunday and heated the balky rear brake line, then clamped it with a set of vice grips and separated it from the main line. Because I’d stripped the fitting on that line, I cut a quarter inch off and re-flared it, then connected it up with a new soft line to the splitter block. With that done, I figured it was time to fill the reservoir and bleed the brakes. I started on the passenger rear line and used a $25 Harbor Freight vacuum tool to try and draw fluid into the line, but had no luck. I tried the driver’s rear and was able to pull a bunch of old crud from that line, but still had no luck bringing new fluid in.
I then tried bleeding the clutch slave, but had no success there either. Pressing the pedal down results in bubbles from the bottom of the reservoir but I don’t get any pressure built at all.
On Monday I pulled the driver’s wheel off and tried bleeding that line, figuring I’d diagnose a blockage in the old hard line out back, but had no success. I didn’t bench bleed the reservoir before putting it on, which I only learned about after I’d installed it, so I’m going to pull the connections off and bleed it while it’s mounted to see if it’s working correctly, then diagnose from there. I’ve got enough hard line to replace the long run along the frame rail, and that’ll probably be the next step.
The other bit of progress on Sunday was the installation of four new shocks at each corner; the originals were rusted to oblivion. Once again, all the bolts came off with little to no effort and inexpensive new shocks went on easily.
Beyond all of that, I’ve got a list of parts to look for in Ohio this weekend. Most of the Light Line vendors bring trailers full of good stuff, and often there will be good sheet metal from out West to pick over. I thought I’d set up a deal for a Travelall front bench seat from California, but the vendor has ghosted me since last week so I have no idea if they’re bringing anything or what to expect. They’re also supposed to have a regular (non oil-bath) air cleaner housing for me. Among the other items I’m on the lookout for:
Rear passenger glass — this is pretty self explanatory. Unobtanium, but I am ever hopeful
A C-series driver’s front fender in better shape than what I’ve got. My fender is repairable but is quickly gaining weight from all the bondo, and the bottom section is much worse than the passenger side.
A C-series front cowl. I think these rusted quite commonly, so this might be a hard one to find.
Front turn signal buckets — Mine are both swiss cheese. I’d love to find them with the pigtails too.
A 14″ International badge for the back door.
A Travelall badge for the passenger rear quarter — these are expensive these days, but there are a few vendors who might be able to hook me up.
C-series sun visors — I haven’t been able to find these anywhere, although I know they exist.
A 16″ 4.5×5 lug steel wheel
A steering wheel with no cracks — not necessary but I’ll keep an eye open
Rear Taillights — These aren’t in bad shape, but if I could find new lenses that would be great.
4th IH hubcap — I’ve got three, one is dented and the other is in decent shape. I’d like all four, preferably.
Finally, I’d driven down to my Father in Law’s house on Saturday to get some work done—mowing his lawn, edging the whole property, cutting the bushes back, and installing a new mailbox. On my way home, I decided to stop at a salvage yard I’ve been spying on for twenty years at the foot of the Solomons bridge. There’s been a unique antique British sedan there for months and I figured I’d peep it out. To my surprise, parked behind the sedan was a gray Scout of unknown origin that I’d never seen.
A closer inspection revealed it had been completely covered in gray bedliner and it was sitting on two flat tires. Covering anything other than the bed is a bad idea; I’d bet the inside sheet metal is crispier than fried chicken. I looked it over a little and presently the owner of the yard pulled up in his parts wagon; he was super nice when I mentioned I had a Scout and we got to talking. He’s putting it together for a customer but they’re waiting on parts. Then we talked about his sedan, which was a Triumph Mayflower that he’s had for decades. It was getting late, so I snapped a few pictures and headed on my way.
I’ve been battling an exhaust leak in the Scout for the last couple of years. There’s a gasket on the passenger side right below the heat riser that seems to come undone every twelve months or so, and I’ve tried to tighten it up on my own until now. While it’s been loose, the truck sounds like a chugging train from that side, which I don’t like at all; the truck is enough to take in visually without being the loudest thing in my zip code, so I try to dial it back as much as I can.
I finally got someone to look at it, and after supplying the right parts for it I took it in last Friday to be fixed. As I figured it wasn’t a big deal for them, and it was done in an afternoon. When I got it back I jumped in and listened closely to the sound of the exhaust—at idle it sounded nice and quiet but when I got out on the road and hit the gas pedal, there was a different noise sounded less exhausty and more engine-specific. This is the kind of noise I associate with old clapped-out Ford Explorers and crappy pickups, which made me very nervous. Doing a little digging I identified it as rod knock, which is caused by low oil. I immediately went out to check and found that the oil was below low, which made my heart sink. I don’t know how I let it get that low or how it emptied itself out so fast; I remember topping it off earlier this spring. Whatever the case, the sound had been masked by the exhaust noise, and I completely missed it until now.
This means that I’m going to be taking the CR-V out to Nationals this year, which sucks for many reasons. But I’m more upset with myself for having fucked up my engine this badly. It messes up ongoing plans for the summer and it means I won’t have my truck for the forseeable future, which really makes me upset.
Having tried to start the engine last weekend and met with failure, I paused to think the situation over. On Monday I came up with a plan. Because turning the key wasn’t working anymore, I wanted to know if the starter had gone bad, or if there was a break in the wiring between the dashboard and the starter. When I was sorting out the clutch and brake linkage, I was under the dash fighting all kinds of wires, so it was a strong possibility I’d disconnected or broken something.
Last night I checked over the connections in the engine bay (the battery is fully charged and healthy according to the multimeter) and bent a piece of 12ga wire in half. With the key in the ACC position and new gas in the carb bowl, I jumped the poles on the starter and she fired right up. The new fuel pump immediately began pulling from the tank, and she ran at a fast idle. I let it run for a little while, noting clouds of smoke from the exhaust—residue from preoiling the cylinder when I first got the truck. I shut it down after a few minutes, satisfied the fuel system is working correctly. The fact that it shut down from the key tells me there’s a bad ignition connection on the lock barrel, which should be a relatively easy fix.
Now I’m going to turn back to the brakes, which are the final piece of the puzzle. Once I’ve gotten the soft line replaced at the back axle—I’m considering replacing the hard line from there to the front fender—I can fill the main cylinder and bleed the system. When the brakes are ready and the fast idle is corrected, I can test the clutch and transmission, and hopefully move the truck under its own power.
After that was sorted, I used some fine grit sandpaper to polish the primer on both fenders and hit the passenger’s side with IH red from a rattle-can. It’s bright and shiny and doesn’t go with the rest of the truck at all—the older rattle-can I had went on somewhat flat, which actually worked with the rest of the paint. Neither of these fenders are perfect, but the passenger side looks worlds better than it did before, especially after I wire-wheeled the top and the filler hole before hitting them with rust stop.
…he compared Defector to a neighborhood bar, no pun intended. “This is our little business—we just need to have these margins, pay our employees, and that’s it,” he said. “No one who owns a bar is thinking, ‘I can’t wait for NBCUniversal to come offer to buy my bar for a hundred million dollars.’
The Columbia Journalism Review does a great piece on Defector, the sports/commentary website born from the ashes of the old Deadspin blog. What an amazing concept: building a self-sustaining business to provide a healthy lifestyle for its employees, not to make the founder rich. Venture capital is a virus. I subscribed almost two years ago and I’ve never regretted it; the writing is that good.
Saturday morning we got an early start on the day. After a walk downtown for some coffee with Jen and Hazel, I stopped back over at Steve’s house to talk with his wife, who walked us back to the carriage house and directed me to a couple boxes of leftover parts from the truck, as well as the original carpet set. We had a lovely time chatting and while I was in the garage I gave her money for a pneumatic sander, needle scaler and metal brake sitting on the floor. She then showed us his old workshop in the basement, which had actually been open during the estate sale, and pleaded with us to take some of the stuff that was left over. I found a nice Craftsman three-drawer toolbox with some tools inside that I also gave her money for.
Back at the house, I continued working on the passenger side brakes. Here the soft line didn’t want to come off the connector inside the frame rail without threatening to bend the hard line, so I left that on and finished up the rest of the drum around it. With that greased up and sealed, I pulled both front fenders off and continued pounding out dents and smoothing things over with Bondo. I’ve resigned myself to the fact that this truck is going to be a 20-footer, but eventually I’ll find better C-series fenders and paint them to match. I also ran the old gas through the tank into a pail and strained the dirt out through a coffee filter. It came out much cleaner than the last time, so I figured I was getting close. Then I pulled the brittle feed hose off the gas tank and plumbed a new line inside the frame rail up to the fuel pump.
On Sunday I took the Scout down to the local Cars & Coffee to meet up with both Bennett and the buyer of my old A/C equipment. He brought his Mustang down, as his Scout is still in the garage. I struck up a conversation with a local Citroen 2CV owner and got the full tour of his car, which is fucking amazing; the buyer of my A/C stuff stopped over and I helped him carry it over to his ride, a bright blue early ’80’s Ford Ranger with a 4-cylinder Perkins diesel. He’s the new owner of a D-series pickup that he’s slowly rebuilding; he’s hoping some IH parts will help. Combined with this and a couple other sales, I’ve got a solid chunk of cash to carry to Nationals for rare parts to pick, which is awesome.
After I got back home, I let the dog out and got to work. One last flush of the gas tank revealed next to no dirt, so I sealed that back up. After running out for supplies and gas, I filled the tank and turned the key to reveal: nothing. No sound from the starter. The solenoid on the firewall clicked, and the trailer brake system is still powered, but there’s something going on with the key again. I pulled the barrel out of the dash and wiggled the connectors to no success; I’m going to have to work backwards from the starter to see if it’s getting power but not working anymore. If that’s the case, I’ve got three more in the garage I can swap in.
So I parked that task and moved on to the fenders and the rear floor. After sanding, priming, and mudding each fender, I let them dry. Then I started removing bolts from the rear floor.
Overall most of them wanted to come out, but there were a handful that wouldn’t budge, so I drilled those out and pried up the sheet of plywood. What I found underneath was pretty incredible: all of the stringers are solid, with only a slight amount of rust on the top edges. There were about a thousand mud dauber nests, which all got scraped out, and then I ran the wire wheel over the top sides of the stringers.
The plan is to leave the floor loose so that I can pull it out and wheel off all the rust on the stringers, frame, and axle, and then paint it all with chassis encapsulator. I can also access the brake lines and electrical runs much easier up until they go under the front seats.
Sunday evening I wrapped up as dusk was really falling; I packed up the tools and organized the garage (having a lot of new shelf space in the absence of large parts sure is nice) and took an Advil with dinner to soothe my aching back. I’m sure not 32 anymore.
Last weekend was focused on brakes and brake lines. I had a little time Saturday afternoon so I put the front axle on jack stands and pulled the driver’s side wheel off. These drums are different than the rears; the drum is integrated with the studs, which means you have to pull the dust cover off, unlock a castle nut, pull out a lockwasher and the outer bearing, and slide the whole assembly off the spindle. What I found was a very clean spindle packed with new grease, but I couldn’t get the cylinder off the backing plate until I whacked it with a hammer. The brake shoes are an inch larger than the rears and the cylinders are single-piston, so there was some verification needed before I ordered new parts. I also pulled the old clutch slave cylinder off, cleaned the piston, and installed the new one.
Looking at other installations of brake and clutch lines of this same vintage I’m noticing that there are loops of tube directly under the master cylinder before the line heads off in whatever direction it’s going; I’m considering redoing the line to the clutch slave this way. The old line went directly to the slave with no loop—just a strange soft line junction in the middle that crumbled in my hands—so I’m not sure what the right answer is.
On Sunday afternoon I got a bunch of brake parts in from Amazon—two sizes of steel tube, a bender, and a flaring tool along with a pile of fittings. I used the bender to sort of monkey a new cylinder-to-slave line over the other elements in the engine bay, flared the ends, and installed that in place.
Then I put the driver’s rear wheel up on a stand and attempted to replace a hard line from the brass tee mounted to the rear axle to the wheel cylinder. The old one took some effort to get off, but with a liberal amount of PBblaster and some application of heat it worked loose. I’m replacing lines with exactly what was there before, and this line called for 3/16″ tube. To my chagrin the fitting on the back of the wheel cylinder was 7/16″—larger than the fitting I had available for that tube—so I had to run out for new ones. Working backward I figured I’d replace the soft line connecting the hard line run from the front to the tee, but I couldn’t get that fitting to come loose for love or money.
It’s well and truly jammed up, and I’ve rounded the nut trying to get it off. So I can try to cut it off and flare the old tube under the truck, or (gulp) run an entirely new line all the way down the inside of the frame rail.
On Tuesday I connected the driver’s side hardline to the splitter block and moved over to the passenger side; unfortunately I had to cut that tube twice because the first one wasn’t long enough to reach.
Thursday I had a pile of brake parts in hand and tore down the driver’s front drum for the third time to replace the shoes, springs, and cylinder. One thing I didn’t have in hand was the soft brake line, so that’s on order as well as two new adjusting screws (in some hardware kits these are included, but they weren’t in the one I got). Remarkably the soft brake line assembly came off the truck with little effort (some PBblaster and a little heat from a propane torch) which was a relief. I keep saying this, but it’s true: the majority of the bolts on this thing are in really good shape compared to other East Coast trucks I’ve seen and worked on; with only a few exceptions, they’ve all come off easily. I’d put the whole thing together for the fourth time when I realized that the fittings on both sides of the soft lines were fixed, so I’d have to fasten the section going through the frame to the junction block, then disassemble the whole drum again, remove the cylinder and tighten it while it was loose, then bolt everything back up for the fifth time. But, that side is now done. The passenger side was much crustier than the driver’s side, full of dirt and debris, but now that I have a process down I should be able to knock it out quickly.
Meanwhile, I called around the area and found a mechanic to take a look at the leaky exhaust fitting on the right side of the Scout. For years she had a proper quiet exhaust, but as that fitting has gotten looser, she’s gotten louder. I’d really like to get it fixed, especially for the upcoming trip out west. I had to order the parts from California and I’ll have to bring the truck back to the mechanic to get it properly fixed.
I haven’t been writing much here in the last couple of months. It’s partially because my focus has been on grinding through work, and the spare time I’ve got has been either being with family o throwing myself at the truck for mental heath reasons.
I’m really good at organizing information, structuring it visually, and making it presentable to the audience—thirty years of experience have taught me how to do it in my sleep. Currently, I spend all of my available time at work writing email to move things from point A to point B and meeting with people to follow up on the emails moving things. It’s been rare that I get to make or design anything. I knew that taking this temporary role on, and I’ve accepted it, but it’s very hard for me to leave work feeling like I did anything useful or worthwhile. I think I’ve mentioned previously on these pages that I’m a task-oriented guy, so open-ended threads stretching out for weeks or months with no resolution short-circuits my brain.
So I push away from my desk at 6PM, spend some time with the girls over dinner, and then head out to the driveway to put wrenches on the truck in the hope that I can continue making forward progress. I’ll drag stuff out of the garage and work until it gets too dark to see anything, and then come inside to put Finn to bed. By the time I sit down to relax I don’t have a whole lot to say or any desire to write. Most of what I am writing is a recap of work to the truck (mostly to keep track of what I’m doing and the progress I’ve made) so I can keep my thoughts organized.
I’ll be stepping back to my regular role at the end of June, which will help my mental health immensely, and hopefully then I’ll have some brainspace to post here more frequently.
Jen and I were out walking the dog on our morning coffee route and we saw a bunch of signs in the neighborhood for an etate sale. I’m a sucker for a good estate sale, especially when there are tools to look at, so I suggested we get our coffee and go check it out. As we got closer to the gaggle of cars parked on the road, I realized it was at the house of my Scout friend Steve, who had regrettably passed on a number of years ago. Worried, we walked up the driveway and started looking over the stuff. I found one of the women running the sale and asked if his widow was OK and was relieved to hear she was fine, just cleaning out a bunch of stuff from the house.
In back up by the carriage house, his son’s Scout sat under a tarp, surrounded by tools and yard equipment. I spied a set of Scout panels and a neat bundle of chrome trim, and made a deal on it. It was all too big to carry home so we walked back and I picked up the car to head back over. While I was there I grabbed a set of Bonney box-end wrenches and a creeper, and then I spied a Straight Steer bar sitting on the floor under some other stuff. Walking back outside, Steve’s widow came out to say hello and we caught up a little bit. She mentioned he’d boxed up some other parts and she wanted to make sure they went to someone who could use them, so we traded numbers and I thanked her for coming out to say hello. I’m going to check in with Steve’s son to see if he wants any of the stuff I bought for his truck (she mentioned he’s actually considering selling it) but if not, I can definitely find someone who can use it.
The chrome trim is the big find here. They’re all in super-clean condition with only a little pitting; a soak in some Evaporust will clean up the mounting hardware on the back, and a polish will bring the shine back in the aluminum. I’ve already got two sets of fiberglas panels (one is cut to get between the hardtop and the roll bar) but this set is in fantastic shape.
Meanwhile, Jen got a call from Finn’s karate instructor, whose sister owns a Scout sitting forgotten under a tarp and who needs help getting it started. He wanted to know if it was OK for them to give me a call. They are such nice people and did such great stuff for Finn, I’d dig the truck out of a hole if they asked me to. So hopefully they’ll give me a ring sometime soon and we can see what the situation is there. I’m feeling a lot better about my skills now that I’ve revived two cars in the space of one year.
After about 45 weeks of almost flawless fitment, my Invisalign trays started to get out of whack at the end of last month, specifically the top sets. Usually they go in with a nice satisfying click as they fit around the little nubs glued to your teeth (the trays need something to grab onto), but mine weren’t clicking. The tray was hanging down more and more to the point where I couldn’t wear them during the day because they gave me a horrible slobbering lisp. I checked in with the orthodontist, they rescanned my upper and lower palate, and I picked up two new boxes of trays the other day. When I put the top set in I got the click and they fit perfectly. I put the newest set in Tuesday night and I can tell they’re now working on moving my premolars outward to continue making room for the front teeth—which are almost straight—because the premolars are sore as shit. I’ve got about 30 weeks left in the series, which will put me somewhere around the end of the year for a straighter smile.
The WaPo did a very interesting article on the Christian homeschool movement and some of the underlying ideology behind it. I was surprised to learn how integral they were to the adoption of homeschooling as an alternative to public education but not shocked to hear how xenophobic and isolationist their doctrine is.
Over decades, they have eroded state regulations, ensuring that parents who home-school face little oversight in much of the country. More recently, they have inflamed the nation’s culture wars, fueling attacks on public-school lessons about race and gender with the politically potent language of “parental rights.”
The article follows a family who began to question their fundamentalist beliefs and sent their daughter to public school, only to find it wasn’t full of satanic child molesters, as they’d been told.
From the Electronic Frontier Foundation: How to Enable Advanced Data Protection on iOS, and why you should. I’d like to set this up among all of the devices we have here, but we run a lot of older gear that won’t be covered under this seup—and the idea that if I do enable this, we’ll lose some functionality on things like the Apple TV or this old laptop doesn’t thrill me.
Andy Baio has made many amazing things for the internet, one of which is/was called Belong.io, which was a tool using the Twitter API to scrape interesting links from the feeds of a bunch of interesting people daily. With Phony Stark blowing up the service and charging for the API, he’s shut the whole thing down:
Truth be told, it was already dying as those interesting people slowed down their Twitter usage, or left entirely in the wake of Elon Musk’s acquisition and a series of decisions that summarily ruined it as a platform for creative experimentation.
Songslikex is supposed to be a tool to suggest other songs you might like based on something you suggest. I’ve put in a couple of slightly off-center suggestions and it’s returned a list of songs that were OK, but I don’t know that I’d put them all in the same category. I don’t know how they’re developing their list, but I guess it’s OK.