One of the many packages I got last week was a repair kit for my speakers, which I figured I’d need over the holidays. The process is pretty simple, and if you understand how speakers work and how fragile they are, it’s not that hard to do.

This is what I started with: you can see the speaker with foam is pretty beat up. It took a putty knife and some delicate work to pry the paper baffle off in one piece, and then a lot of scraping to remove excess glue.

Speakers - before and during foam removal

Then I had to cut off the dust cover in order to isolate and center the dome on the magnet. This was the diciest part of the whole thing, because I was cutting over the paper dome with an X-acto knife. I also had to be careful not to nick or cut the wires to the dome.

Carefully cutting the dust cover off

Those white things are thin plastic sheets which slide down in between the dome and the magnet center.

Glued and waiting for foam

After letting the glue tack, I pressed the foam around the edges of the dome and then glued the outside edge to the frame. They’re sitting on the bench in the basement overnight, and I’ll be ready to put them back in tomorrow.

Foam installed and drying

Date posted: December 23, 2012 | Filed under geek, photo, projects | Leave a Comment »

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